+91 44 26251279 / 26257859
89, Sidco Industrial Est, Ambattur, Chennai - 600098
Jaibalaji Control Gears Private Limited is a pioneer in manufacturing Industrial Switches & Controlgear with a strong design team and in-house manufacturing infrastructure. The whole value creation mechanism revolves around a carefully designed process and infrastructure to meet the customer’s requirement efficiently and effectively.In keeping pace with the advancements in global markets, Jaibalaji has enhanced its R&D and manufacturing capabilities with capital investment as required to deliver the design solutions & manufactured products at a much higher speed that too, without compromising the quality of the product. Jaibalaji’s state-of-the-art manufacturing facility at Chennai, TN, India is equipped with world-class research, development and manufacturing capabilities. Our plant is equipped with an ultra-modern test lab complying with the norms of international standards, having its own design and development centre and manufacturing facilities. These include a Tool Room Department, Plastic Injection Moulding Department, Metal Stamping Department, Electroplating Department, and Assembly Lines that enable us to deliver quality products in limited timeframe. In an effort to reach higher levels of efficiency, our new factory is having a dedicated production line for each vertical to ensure timely delivery of products of the highest standards.
The process and infrastructure have been designed to ensure seamless operation, encompassing following sections.
Jaibalaji’s Research and Development department is recognised by DSIR (Department of Scientific and Industrial Research). It houses experienced talent whose expertise lies in designing & prototyping Industrial Switches & Controlgears. Our team is well versed with designing products of international standards and qualifying them for international certifications like UL, VDE, CSA, CE and more.
Jaibalaji has a state-of-the-art tool room with EDM wire-cut, EDM spark, CNC millings and others. This contributes to faster development and maintenance of critical moulds and press tools. The Tools and products are designed for getting the best quality results with lean manufacturing. Latest of software tools and and highly precision machines are used for design & development of Plastic Injection Moulds and Progressive Press Tools, which include Fanuc Wire Cut machines and Spark Erosion(EDM) Machines.
Precision Milling, Surface and Profile Grinding Equipment, Digital 2D Measuring and other high-end machinery enables Jaibalaji’s Tool Room to provide accurate, cost-effective solutions at required pace.It enables us to provide Prototypes quickly.
Jaibalaji in-house Plastic Injection Molding facility is having the latest high performance microprocessor controlled injection moulding machines including Fanuc All Electric, Milacron, L&T Demag, Arberg, Engel with capacities ranging from 20T to 200T. The electric injection molding machines add to high energy efficiency and sustainability; operates 24×7 with state of the art molding machinery in the capacity of 15 to 160 tons and with a robust product output around 7 million components per month using high performance injection molding plastic grades. Engineering Plastics including Glass Reinforced and Frame-Retardant Grades are processed using latest Servo-Controlled/All-Electric machines.
We have acquired expertise in injection moulding of industrial plastics like Polyamides, ABS, Polycarbonate, PBT , PPO, PPS and poly acetal resins over the years. We use SMED (Single-minute exchange of die) Lean manufacturing techniques which always helps us to manufacture variety of products in with minimum waste generation.
Metal Stamping of metal parts like contacts/terminals can be performed in this section. The in-house facility is equipped for 16T to 80T capacities, enabling to manufacture precision press parts of better quality in a shorter lead time and at an affordable cost. The Metal Stamping division provides Progressive Tooling Solutions with high accuracy and efficiency. Micro-components of Brass and other metals are produced here with a number of Automatic Press Machines with varied Tonnages like 16, 25, 40, 45 and 80 Tons. Individuals working in this division receive periodic trainings on Accuracy, Efficiency, Quality Systems and Safety Procedures.
We have state of the art CNC Laser Cutting Machine, other fabrication infrastructure and Powder Coating Plant
Electroplating Department
The purpose of electroplating is to improve the contact resistance, life, connectivity, and to enable the product sustain the harsh atmospheric conditions. It also improves the solderability. We have in house facility for Nickel, Tin, and Silver plating. Quality of plating components is ensured with strong QA Systems.
We have a dedicated product wise assembly lines with skilled operators for our various products. We also have modern assembly processes like ultrasonic plastic welding, pad printing, hot foil stamping, wire cutting & crimping and automated setups for diverse operations . We use conveyorised assembly and continuously improving assembly processes.
Jaibalaji has a full-fledged test laboratory for the testing of our products. Various tests like High voltage, Insulation resistance test, contact resistance test, Glow wire test, Insertion & withdrawal force, Thermal cycle test, Temperature rise test, Damp heat, Cold test, Vibration test, endurance test, Breaking capacity, Normal operation, Salt spray test etc. are carried out by expert test engineers here. Multiple critical tests for regulatory approvals like TUV, VDE, ENEC, UL, CSA, CE etc. can be conducted. It is well equipped with a number of critical testing infrastructure including power Meters, LCR meters, Spectrum Analyzer, Digital Oscilloscopes, Power Sources, Digital Multimeters, Data Loggers, Glow wire tester, Vibration shaker, Withdrawal force measurement fixture as per IEC standard, salt spray tester etc.